Paper Mill Operations


On successful completion of this professional programme, you will receive an Advanced Diploma from Flowers School of Technology and Management and a validated Certificate of Completion from the University of East London, United Kingdom. Click on Course Description link to view full Course Description, Course Duration, Course Outline, Course Objectives, Course Materials Requirements, Pre-requisites, and Additional Information.




 

In the United States there are hundreds of paper manufacturing facilities. These plants are operated by Paper Mill Operators. These operators are highly paid and enjoy a stable work environment. There is an ongoing need for entry-level personnel. Generally, paper mill operators enter the workforce in entry-level positions and work their way up - sometimes to senior management positions. Currently a large portion of the workforce is retiring - creating a critical shortage of technical workers for many years to come.

There are very few institutions that provide training for entry-level operators. This is a unique user-friendly course designed for people who have minimal knowledge of industry, math, physics or chemistry. The necessary science concepts are built into the course modules.

Paper mill operators have the responsibility to make sure unit/process systems function properly. Their job includes the following:

  • Consider personnel safety as the primary objective and ensure production processes are operating safely
  • Continually monitor instrumentation and the operation of equipment
  • Make adjustments to keep system process variables such as flows, temperatures and pressures within acceptable ranges
  • Detect potential and actual problems and take corrective action to prevent the interruption of system operations
  • Analyze operational trends and take corrective actions
  • Use standard operating procedures to start/stop production equipment
  • Maintain communication with other operators, maintenance and the management

Benefits of becoming a paper mill operator:

  • High salary. Depending upon industry and location, generally entry-level paper mill operators make $13.00 to $20.00 per hour. After a few years of experience generally the pay range is $18.00 to $30.00/hr.
  • Stable employment. Paper mill operators are rarely laid off.
  • Employment portability. Paper mills are found in many regions of the United States.
  • Career enhancement potential. Many entry-level paper mill workers eventually make their way into supervisory and management positions.
  • Better benefits. Generally paper mills have above-average benefits for workers

Course Objectives

Upon successful completion of this program, students should be able to:

  • Operate a paper mill with safety as the prime consideration
  • Monitor instrumentation and the operation of equipment
  • Make adjustments to keep system process variables such as flows, temperatures and pressures within acceptable ranges
  • Detect potential and actual problems and take corrective action to prevent the interruption of system operations
  • Analyze operational trends and take corrective actions
  • Use standard operating procedures to start/stop production equipment
  • Maintain communication with other operators, maintenance and the management

This is a comprehensive course and consists of a number of learning modules. Each of the modules addresses a specific scope and consists of an on-line test. The pass mark for the tests is 70% - however the students are allowed to take the tests a number of times. This course consists of the following modules:

  • Basic Hazard Communication
  • Basic Safety
  • Basic Lockout-Tagout
  • Math 1000: Basic Math 1
  • Math 2000: Basic Math 2
  • Math2500: Basic Math 3
  • Applied Physics 1
  • Applied Physics 2
  • Applied Physics 3
  • Heat Exchangers
  • Lubrication and Bearings
  • Electrical Safety
  • Electricity for Operators and Technicians
  • Industrial Valves
  • Compressed Air
  • How to Read Process Drawings
  • Basic Process Instrumentation and Control
  • Pump Fundamentals
  • Centrifugal Pumps - Operation
  • Introduction to Pulp and Paper Manufacturing
  • Wet End Operations 1
  • Wet End Operations 2
  • Dry End Operations
  • Winder Operations
  • Environment Protection
Language
English
Course Length
400.00 hours
Duration of Access
6 month
Instructor
Max Ansari MSEE P.Eng.
Prerequisites/Audience

Students should have basic keyboarding and computer skills, and be comfortable navigating the internet. They must also have emailing capabilities. Students should have a High School diploma or equivalent.

The intended audience for this program is people who seek entry-level employment in paper mills.

Requirements/Materials Included

The following components are required for the student to complete the online portion of the course:

  • Computer running Windows XP, Windows 2000, Windows NT, or Windows 95/98
  • Internet Explorer 6.0 or higher
  • Access to the Internet - high speed preferred

The materials included with this course are:

There is no requirement for any textbooks for this course. Registered students are encouraged to print the on-screen course material for their reference. It is advisable to go through the printed material prior to job interviews.


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